Bare aluminum
Reflects about 91% of fiber light, so every mark is a surface texture. That is why they all shift with viewing angle, and why it never goes truly black.
Bare aluminum is one of the trickiest metals to mark, and it is worth understanding why before you burn anything. Polished aluminum reflects about 91% of a fiber laser's light, so your beam mostly bounces off. Every mark below works by changing the surface so it stops bouncing light back the same way. That is the whole game. It also means every mark on bare aluminum is a texture, and textures look different depending on the angle you view them from. Keep that in mind. It explains almost everything that surprises people about this material.
Drag the block to spin it.
The dark mark
- What you see
- A smoky gray to charcoal mark. The workhorse for logos, text, and serial numbers.
- What's happening
- The laser builds a microscopic forest of pits and ridges on the surface. Light falls in and cannot find its way back out. More passes grow the forest deeper and darker.
- Honest limits
- Bare aluminum never goes truly black. It tops out at a dark gray, and that is physics, not your machine. Steel and titanium go black by growing a colored oxide film, and aluminum's oxide does not play that game. Push the power too hard trying to force it and you make things worse: the surface melts and smooths itself back out, erasing the texture you just built. Darker on aluminum comes from stacking gentle hits, not from one big one.
The frosted white mark
- What you see
- A soft, matte, silvery-white mark. Looks the same from every angle. Think the back of a MacBook.
- What's happening
- A much shallower version of the same texture trick. The laser lightly roughens the surface so light scatters softly in every direction instead of glinting.
- Honest limits
- It is not a bright white like paint. It is a satin frost. But it is the most dependable mark on this list: even, angle-stable, and fast to run.
The bright polished mark
- What you see
- A mirror-bright mark that flashes when it catches the light. Gorgeous head-on, nearly invisible from the wrong angle.
- What's happening
- The opposite of the other two. The laser melts a thin layer and surface tension pulls it flat as it refreezes, like still water turning to ice. You have made a tiny mirror.
- Honest limits
- The angle-shifting is not a flaw you can tune out. A mirror is angle-dependent by definition. If you want a white mark that reads the same from everywhere, you want the frosted one. Pick this when the piece will be viewed head-on and you want it to pop.
The deep engrave
- What you see
- A mark with real depth. You can feel it with a fingernail. Survives abrasion and paint fill.
- What's happening
- Straight material removal. The laser vaporizes metal, layer by layer, over many passes.
- Honest limits
- Depth costs time. Real depth takes ten or twenty passes, not two. And the bottom of a deep engrave has its own finish, usually a rough gray, so if you want deep AND dark, that is two recipes stacked.
True black, and steel-style rainbow colors. Both come from oxide-film chemistry that aluminum does not have. If someone shows you jet black on 'aluminum,' it is almost always anodized aluminum, which is a different material as far as the laser is concerned, where the coating does the darkening.
Bare aluminum mostly ignores diode and CO₂ lasers. The reflectivity that makes fiber marking tricky makes diode and CO₂ marking nearly impossible. You will get a faint smudge at best. If you have a diode or CO₂ and need to mark aluminum, use anodized stock or a marking spray.
